FactoryWorxTM Production Reporting module is an out-of-the box visualisation and reporting system that provides manufacturing, warehousing and distribution operations with an extraordinary capacity for valuable and timely insights that drive pre-emptive actions and reliable, accurate decisions.
FactoryWorxTM Production Reporting module is a vital component of Industry 4.0 and IIoT powered FactoryWorxTM MES solution. Unlike most of manufacturing reporting systems, FactoryWorxTM Production Reporting module has a superior ability to connect, access and leverage data, giving our clients a massive competitive advantage to accelerate their operations and quality of outcomes.
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Real time data and reporting is the foundation of smooth manufacturing operation. It enables people in all areas to react in a timely manner to important events, take corrective or preventative action. This simultaneously saves costs and improves profit margins, by preventing downtime, costly breakdowns, producing faulty goods, and any reasons that can stop or disrupt production.
Through its sensor-enhanced capabilities, FactoryWorxTM Production Reporting module delivers meaningful real-time and predictive insights to all areas of operations. This means full visibility of all physical and digital factors, enabling, planning and responsiveness to the enterprise-wide and customer-supply-chain interdependencies.
At FactoryWorx we recognise that manufacturers are often restricted in how they can utilise their expensive specialist equipment. Any interference or modification of equipment can wave the all-important warranty. FactoryWorxTM Production Reporting software enables us to drop in stand-alone IoT sensors to produce reports directly from any equipment in your factory, lab or warehouse – without interfering with the equipment in any way.
FactoryWorxTM Production Reporting module enables you to produce reports without or with minimum cost by using equipment you already have. How?
If your manufacturing facility, lab or warehouse already has one or more of the following devices, you already have the capability of generating perfect reports in FactoryWorx software. FactoryWorx will safely connect your special equipment via additional stand-alone IoT Sensors.
Our software will help you create great reports that provide clarity, insights and even predictive analytics for best performance. But unlike other Production Reporting software, FactoryWorxTM Production Reporting has the capability of building an innovative Omni-Visible Live Intelligence Hub.
The future of Production Reporting is as much about the quality of Data, best Analytics as it is about the speed and omni-presence of insights. having information available just on the desktop, or on the production line screen, or even just” on the mobile device, is no longer enough.
To address the requirement for agility and almost pervasive visibility of data in manufacturing, FactoryWorxTM Production Reporting leverages emerging technologies that enable operators, to see live data and be alerted to issues in different areas of production instantly.
This helps reduce the cost of labour and ultimately of manufacturing and is particularly valuable in advanced, AI-driven manufacturing environments. And this is the future for manufacturing and distribution.
|Count and Measure||Analyse, Visualise and Report||Drive Results|
|Use Your Existing Equipment:|
- IoT Printers
- Smart Scales
- Check Weighers
- IoT Historian
"But we also want to get data from other equipment!"
- FactoryWorx will safely connect your special equipment via additional Stand-alone IoT Sensors
|FactoryWorxTM Production Reporting: |
Access Reports on your KPIs and get Alerts on issues from anywhere via:
- TV Screens
- Mobile Devices (using FactoryWorx Mobile App]
- Smart Glasses
- Other devices – e.g. wearables
|Drive Results: |
- Continuous Improvement
FactoryWorxTM Production Reporting is designed with focus on measuring and achieving KPIs and providing people concerned with production and operations critical information that supports these KPIs.
While FactoryWorxTM Reporting software is ready to plug and play without the need for customisation, it offers endless, intuitive options to users to present reports in the way that best suits teams, individuals and projects.
FactoryWorxTM Configurator is a data mining feature which allows to report production data across more than 20 main fields and their combinations.
BUSINESS OUTCOMES YOU WANT
What FactoryWorxTM Module Name offers, how is it different and why it should matter to you.
Explore the functionalities and their extensive Module includes a range of solutions relating to.
FactoryWorxTM OEE Reporting enables to monitor and analyse equipment performance data which has the major impact of business performance.
On the basic level, provides waste, schedule and efficiency reporting. On the FactoryWorx MES and Industry 4.0 level, OEE Reporting provides predictive analytics reports, using Sensors and data mining.
Downtime is the major cause of lost productivity, increased waste and production and product costs. If unchecked, it can cause a decline in profitability, revenue and irreparable brand damage.
FactoryWorxTM Downtime Reporting is an essential management tool that on the basic level provides instant insights on time, reason, frequency and cost of downtime. On advanced MES level it informs Predictive Maintenance and Asset Management.
FactoryWorxTM Waste Reporting captures and analyses manufacturing waste and scrap in real time to reduce and prevent losses.
FactoryWorxTM Labour Reporting – with labour being the major driver of variable production costs, this module offers visibility of issues and inefficiencies and help reduce labour cost through better scheduling, supervision & training.
Line setup or changeover speed and efficacy has direct impact on cost. It provides Insights on staff / team performance and informs better staff scheduling and skilling requirements.
FactoryWorxTM Quality Reporting provides real-time visibility and checks of quality issues during production, to ensure faults and defects are detected and addressed instantly for minimum waste.
Using SPC techniques, Quality Reports monitor production processes, behaviours, internal production issues and provide possible solutions.
FactoryWorxTM Energy Reporting is critical in monitoring and managing costs of energy consumption as one of the major drivers of production costs.
The FactoryWorxTM Energy Reporting module provides real time visibility and analysis of energy costs and helps identify opportunities for improvement initiatives. Capturing this analysis of important cost driver provides deeper insight into the overall cost of products.
EMS (Energy Management System)
Nothing in production exists or operates in isolation. Best Production Reporting systems generate intelligent and reliable reports based on connected, timely and accurate data. While FactoryWorxTM Production Reporting focuses on presenting and visualising information, the quality of this information is part of a Process.
To get the most of Production Reporting it is important to check whether the reports meet certain intuitive criteria:
To deliver useful, automated production reports, leading production reporting software, such as FactoryWorxTM Production Reporting, in addition to basic charting, SPC and real-time data, has some advanced capabilities:
It’s no secret that people learn and absorb information in many different ways. While with the advance of digital and social media culture, people are becoming increasingly visual learners, images also make the most impact. Yet, there are still many ways that visual data can convey messages more effectively to different people: linear, 2- or 3-dimensional; by colour, or by what we are trying to achieve, and what motivates us.
FactoryWorxTM Production Reporting, software has an exceptional breadth of visualisation widgets and advanced graphics and visualisations to assist people in better understanding and responding to data in front of them. This enables manufacturing operations to generate reports for biggest impact on individual, team / crew, supervisory or C-suite level.
The same information, when presented from different angles, has the power to re-position the issue and its impact on the KPIs. FactoryWorx software enables people to automatically change report views.
Seeing their KPIs plotted next to actual results can put a rocket under teams or individuals to try harder, prioritise better, or even just ask: why?
While Notifications, Alerts and Autonomous Responses are not strictly part of Production Reporting, timely notifications and alerts are related technologies that enhance the impact of reports by actually prompting people to look and perform certain tasks, e.g. Autonomous Maintenance).
FactoryWorx Data Mining & Analytics capability allows users to configure reports using more than 20 factors to gain insights for real-time action and strategic decisions using FactoryWorx integrations including IIoT-enabled devices to achieve KPIs.
Data Mining ability comes from extensive Integrations to Capture Real Time Data – having real-time data available and enhanced with alarms and notifications, not only enables prompts corrective actions but also feeds data analytics to drive better future decisions and opportunities.
Every module of FactoryWorxTM MES is equipped with access to Master Data Management and, even on the most basic level, can leverages IIoT devices to capture and leverage data for improvement. FactoryWorx’ clients have an option to deploy the full FactoryWorxTM Continuous Improvement platform or selected, critical lean tools. Data Analytics provided trends and insights to drive innovation in product and process design including supply chain innovation.
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Schedule a tailored DEMO with our Expert.
The best aspect of this exceptional manufacturing solution is its flexibility. While some companies are ready to go full throttle into full Industry 4.0 transformation, and beyond; adopting FactoryWorxTM Production Reporting one functionality at a time, is a very viable option. Each of these functionalities is an independent mini-MES Module that enables implementing automation and new efficiencies where they are most needed.
If you choose to get a DEMO to see FactoryWorxTM Production Management in action, our expert will show you the best way to address your most challenging or annoying manufacturing issues.
WHAT IS YOUR KEY MANUFACTURING CHALLENGE?
Adopting an advanced MES solution, whether as a single function or entire Industry 4.0 transformation, is a commitment. The difference with FactoryWorx is that our plug and play solutions minimise the usual disruptions, without adding massive workloads and learning curve.
Well, what now? Sitting on the fence is not going to solve any problems. They are just going to get bigger.
Choosing the best MES solution for your manufacturing operation is easier than you think. FactoryWorx modular, scalable MES platform can rapidly transform manufacturing your company into an Industry 4.0 leader. Scalable for growth and offering exceptional value, FactoryWorx is the number one choice for some of the leading brands as well as small manufacturing operations.